MOOJIN CAST ON STRAP
1. General teatures & merit
- Cycle Time : Approx. 3 Batteries / Min. based on LN3 Battery
- Semi Automatic Operation
. Manual : Loading / Unloading Station
. Auto : Aligning, Lug brushing, Fluxing, Drying and Molding Station
- Battery type Changeover : Approx. 15 minutes
2. Machine details
- Applicable battery size : L186 - 525, W125 - 278, H170 - 250 (in mm)
- Air part : SMC
- Main power
. Motor : 1.5kW
. Mold : 18kw
. Melting pot : 24kW
- Melting furnace : Electric furnace
- Control PLC : MITSUBISHI, Touch screen : PROFACE or MITSUBISHI
- Sensor : KEYENCE, OMRON, MITSUBISHI (USER OPTION)
- Approx. size & weight : L3,070 × W3,780 × H2,500mm / 6,000kg
3. Detail information of each process
• 1st Station (Loading)
- Manual loading of plates into jig box
• 2nd station (Aligning, Brushing, Fluxing and Drying)
- With vibration table ass’y & automatic top lug align unit
- Using servo system for adjusting the height of the vibration table according to the various height of plates.
• 3rd station (Molding)
- Using servo motor for precise control of depth of lug in strap and also of the movement (timing of dipping and dipping speed)
• 4th station (Unloading)
- Lifting up plate groups from jig box for operator to take them out more easily.
- Two types of Jig Boxes;
. If plate group thickness is less than 75mm → 6 cells / cycle (3 batteries / min)
. If plate group thickness is more than 75mm → 3 cells / cycle (1.5 batteries / min)
4. Utility
Standard electrical power | 220V / 380V / 440V * 3-phase * 50 / 60Hz(USER OPTION) |
---|---|
Compressed air | 5 ~ 6kg / ㎠ |
Cooling water | 2 ~ 4kg / ㎠ |