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ASSEMBLY LINE

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COS I-A

MOOJIN CAST ON STRAP

FOR 1X6 AND 3X2 BATTERY TYPE (MANUAL LOADING & UNLOADING)

1. General teatures & merit

- Cycle Time : Approx. 3 Batteries / Min. based on LN3 Battery
- Semi Automatic Operation
   . Manual : Loading / Unloading Station
   . Auto : Aligning, Lug brushing, Fluxing, Drying and Molding Station
- Battery type Changeover : Approx. 15 minutes

2. Machine details

- Applicable battery size : L186 - 525, W125 - 278, H170 - 250 (in mm)
- Air part : SMC
- Main power
  . Motor : 1.5kW
  . Mold : 18kw
  . Melting pot : 24kW
- Melting furnace : Electric furnace
- Control PLC : MITSUBISHI, Touch screen : PROFACE or MITSUBISHI
- Sensor : KEYENCE, OMRON, MITSUBISHI (USER OPTION)
- Approx. size & weight : L3,070 × W3,780 × H2,500mm / 6,000kg

3. Detail information of each process

• 1st Station (Loading)
  - Manual loading of plates into jig box

• 2nd station (Aligning, Brushing, Fluxing and Drying) 
  - With vibration table ass’y & automatic top lug align unit
  - Using servo system for adjusting the height of the vibration table according to the various height of plates.

• 3rd station (Molding)
  - Using servo motor for precise control of depth of lug in strap and also of the movement (timing of dipping and dipping speed)

• 4th station (Unloading)
  - Lifting up plate groups from jig box for operator to take them out more easily.
  - Two types of Jig Boxes;
    . If plate group thickness is less than 75mm → 6 cells / cycle (3 batteries / min)
    . If plate group thickness is more than 75mm → 3 cells / cycle (1.5 batteries / min)

4. Utility

Utility
Standard electrical power 220V / 380V / 440V * 3-phase * 50 / 60Hz(USER OPTION)
Compressed air 5 ~ 6kg / ㎠
Cooling water 2 ~ 4kg / ㎠