MOOJIN service

• COS I-A
• COS I-B
• COS II-A
• COS II-B
• COS II-C
• COS III
• COS IV-A
• PARTITION HOLE PUNCHING MACHINE
• HOT MELT APPLICATOR
• COMBI-MACHINE
• POST CENTERING & COVER FEEDING MACHINE
• LID SEALING MACHINE
• POST BURNING MACHINE
• AIR LEAK TESTING & MFG. MARKING MACHINE
• COS III-C
• COS X
• AUTO PLATE LOADING MACHINE
• BATTERY PALLETIZING MACHINE
• COS II-D

1. General teatures & merit

- Cycle Time : Approx. 4.5 Batteries / Min. of LN3 Battery
- Full automatic operation in each station
  · Group supplying, loading, lug preparation, alignment, cast-on-strap and unloaing
- Battery type Changeover : Approx. 20 minutes
- Dust and fume extraction system for working environment

2. Machine details

- Applicable battery size : L185 - 410, W125 - 180, H175 - 250 (in mm)
- Air part : SMC
- Main power
  · Motor : 10kW
  · Mold : 18kW
  · Melting pot : 24kW
  · Preheat mould : 18kW
- Melting furnace : Electric furnace
- Control PLC : MITSUBISHI, Touch screen : PROFACE or MITSUBISHI
- Sensor : KEYENCE, OMRON, MITSUBISHI (USER OPTION)
- Approx. size & weight : L3,800 × W3,600 × H3,200mm / 11,000kg

3. Detail information of each process

• 1st STATION (Loading and Aligning)
  - Supplying groups to COS machine by 180° rotation loader which is controlled by servo motor
  - Rotating unit in gripper for flexible selecting among various polarity disposition
  - Intensifer for reinforcement of firm holding of gripper finger
  - Vibrating unit on bottom part and pincer type aligning unit for upper lug part
  - Easy changeover of lug aligner unit(inserting type) if lug center distance and lug width are different
  - Easy tooling changeover if plate height, width and group thickness are different

• 2nd STATION (Lug brushing, Fluxing and Drying)
  - Lug brushing, fluxing and drying
  - Tinning unit available (Option)

• 3rd STATION (Molding)
  - Using servo motor for precise control of depth of lug in strap and also of the movement (timing of dipping and dipping speed)
  - Digital flow meter for precise control of cooling water amount
  - Mold pre-heat station has its own individual temperature control and water cooling system

• 4th STATION (Unloading)
  - Automatic group unloading & inserting unit into battery container including container feeding and discharging conveyor

4. Utility