MOOJIN CAST ON STRAP
1. General teatures & merit
- Cycle Time : Up to 2.0 batteries / Min. based on SB100 battery
- SLI and AGM industrial battery applicable
- Fully automatic operation
· Group supplying, loading, lug alignment, cast-on-strap and unloading
- Precise table position control by servo motor application
- Battery type changeover : Approx. 20 minutes
2. Machine details
- Applicable battery size : L140 - 630, W84 - 300, H150 - 380 (in mm)
- Applicable battery structure : 1X1, 1X2, 1X3, 1X4, 1X6, 3X2
- Applicable group thickness :
- Air part : SMC, FESTO(USER OPTION)
- Main power
Motor : 20kW / Mold : 36kW / Melting pot : 48kW
Preheating mold : 38kW
- Melting furnace : Electric furnace
- Control PLC : MITSUBISHI, Touch screen : PROFACE or MITSUBISHI
USER OPTION : ALLEN BRADLEY, SIEMENS and other Brands
- Sensor : KEYENCE, OMRON, MITSUBISHI (USER OPTION)
- Approx. size & weight : L6,500 x W5,100 x H3,200mm / 23,000kg
3. Detail information of each process
• 1st Station (Loading and Aligning)
- Supplying plate groups to aligning part using 180° rotating loader which is controlled by servo motor
- Robot loading system (Option)
- Rotating system in each loading gripper for easy polarity change
- Improved design to hold plate groups with stronger power
- Vibrating unit on the bottom and pincer type aligning unit for lug
(Cam type lug aligning unit driven by servo – Option)
- Easy changeover according to the plate height, width and group thickness
• 2nd Station (Lug brushing, Fluxing, Drying and Tinning)
- Lug brushing by steel brush, flux brushing, lug drying
- Lug bending available (Option)
• 3rd Station (Molding)
- Use servo motor for precise control of depth of lug in strap and also of the movement (timing of dipping and dipping speed)
- Digital flow switch for precise control of cooling water amount.
- Mold pre-heat station has its own individual temperature control and water cooling system.
- 12 Cavities individual cooling mold (Option)
• 4th Station (Unloading)
- Automatic group unloading & inserting unit into battery container including container feeding and discharging conveyor
- Apply servo motor to each of the 6 grippers for the various plate height
4. Utility
Standard electrical power | 220V / 380V / 440V * 3-phase * 50 / 60Hz(USER OPTION) |
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Compressed air | 5 ~ 6kg / ㎠ |
Cooling water | 2~4kg / ㎠ |