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ASSEMBLY LINE

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MOOJIN CAST ON STRAP

FOR 1X6 BATTERY TYPE(PE 12 CELL)

1. General teatures & merit

- Cycle Time : Up to 6.0 batteries / Min. based on LN3 battery
- Production : 2 batteries per cycle
- Fully automatic operation in each station
- Precise table position control by servo motor application
- Battery type changeover : Approx. 20 minutes

2. Machine details

- Applicable battery size : L185 - 260(Cell pitch up to 43), W125 - 182, H175 - 230 (in mm)
- Air part : SMC, FESTO(USER OPTION)
- Main power : 103kW
  Mold : 17kW
  Melting pot : 36kW
  Preheating mold : 17kW
- Control PLC : MITSUBISHI, Touch screen : PROFACE or MITSUBISHI
  USER OPTION : ALLEN BRADLEY, SIEMENS and other Brands
- Sensor : KEYENCE, OMRON, MITSUBISHI (USER OPTION)
- Approx. size & weight : L5,400 x W4,400 x H3,900mm / 18,500kg

3. Detail information of each process

• 1st Station (Loading and Aligning)
 - Supply plate groups to aligning part using 180° rotating loader which is controlled by servo motor
 - Robot loading system (Option)
 - Rotating system in each loading gripper for easy polarity change
 - Improved design to hold plate groups with stronger power
 - Vibration system on the bottom and pincer type lug aligning unit at the top
   (Cam type lug aligning unit driven by servo – Option)

• 2nd Station (Lug brushing, Fluxing, and Drying)
 - Lug brushing by steel brush, flux brushing, Lug drying
 - Tinning unit or Lug bending available (Option)

• 3rd Station (Molding)
 - Using servo system for the movement of jig box UP/DOWN to control depth of lug in strap, timing of dipping, and speed of dipping more precisely
 - Apply digital flow switch for precise control of cooling water amount
 - Mold pre-heat station has its own individual temperature control and water cooling system.
 - 12 Cavities individual cooling mold (Option)

• 4th Station (Unloading)
 - Automatic group unloading & inserting unit into battery container including container feeding and discharging conveyor

4. Utility

Utility
Standard electrical power 220V / 380V / 440V * 3-phase * 50 / 60Hz(USER OPTION)
Compressed air 5 ~ 6kg / ㎠
Cooling water 2~4kg / ㎠