MOOJIN service

• COS I-A
• COS I-B
• COS II-A
• COS II-B
• COS II-C
• COS III
• COS IV-A
• PARTITION HOLE PUNCHING MACHINE
• HOT MELT APPLICATOR
• COMBI-MACHINE
• POST CENTERING & COVER FEEDING MACHINE
• LID SEALING MACHINE
• POST BURNING MACHINE
• AIR LEAK TESTING & MFG. MARKING MACHINE
• COS III-C
• COS X
• AUTO PLATE LOADING MACHINE
• BATTERY PALLETIZING MACHINE
• COS II-D

1. General teatures & merit

- Cycle Time : Approx. 1~1.5 Batteries / Min.
- Auto copper terminal Feeding & inserting unit (Option)
- Full Automatic operation in each station
- Producible 1X6, 3X2 AGM Battery Type
- Dust and fume extraction system for working environment

2. Machine details

- Applicable Group Thickness : 30~76mm (Uncompressed Group Thickness)
- Applicable Plate Size : W79~170, H163~280mm (Including Lug Height)
- Air part : SMC
- Main power
  · Motor : 10kW
  · Mold : 18kW
  · Melting pot : 24kW
  · Preheat mold : 18KW
- Melting furnace : Electric furnace
- Control PLC : MITSUBISHI, Touch screen : PROFACE or MITSUBISHI
- Sensor : KEYENCE, OMRON, MITSUBISHI (USER OPTION)
- Approx. size & weight : L3,800 X W3,600 X H3,400mm / 14,500kg

3. Detail information of each process

• 1st STATION (Loading and Aligning)
  - With Vibrating table ass’y & auto lug align unit
  - Including auto loader of 180° rotation type or linear type
  - Automatic jig box clamp unit with servo motor

• 2nd STATION (Lug Brushing, Fluxing, Drying and Tinning)
  - Lug brushing, fluxing, drying and tinning station
  - MOOJIN recommendation : Lug brushing station should be installed in previous station (envelope stacker) since the lead dust will decrease fluxing
                                                      quality. But MOOJIN can install the lug brushing station as customer’s request.

• 3rd STATION (Molding)
  - Using servo motor for precise control of depth of lug in strap and also of the movement (timing of dipping and dipping speed)
  - Digital flow meter for precise control of cooling water amount
  - Mold pre-heat station has its own individual temperature control and water cooling system.

• 4th STATION (Unloading)
  - Automatic group unloading & inserting unit into battery container including container feeding and discharging conveyor
  - 2 kinds of automatic jig box un-clamping unit (pneumatic type for normal battery and the other for VRLA battery with servo motor)
  - #2, #4, and #6 unloading grippers can rotate by 180°
  - Applying servo system to set up the distance of grippers (open / close)

4. Utility