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ASSEMBLY LINE

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MOOJIN CAST ON STRAP

FOR 1X6 BATTERY TYPE(PE 12CELL)

1. General teatures & merit

- Cycle Time : Approximately 6.0 batteries/min. based on LN3 battery
- Production : 2 batteries/cycle
- Full automatic Operation in each station
- Battery type Changeover : Approx. 20 minutes
 

2. Machine details

- Applicable battery size : L185 - 410, W125 - 180, H175 - 250 (in mm)
- Air part : SMC
- Main power : 103kW
  Mold : 17kW
  Melting pot : 36kW
  Preheating mold : 17kW
- Control PLC : MITSUBISHI, Touch screen : PROFACE or MITSUBISHI (USER OPTION)
- Sensor : KEYENCE, OMRON, MITSUBISHI (USER OPTION)
- Approx. size & weight : L5,400 x W4,400 x H3,900mm / 18,500kg
 

3. Detail information of each process

1st STATION(Loading and Aligning)
 - Supply plate groups to aligning part using 180° rotating loader which is controlled by servo motor
   (Robot system available instead of 180° rotating loader – Option)
 - Rotating system in each loading gripper for easy polarity change
 - Improved design to hold plate groups with stronger power
 - Vibration system on the bottom and pincer type lug aligning unit at the top.
   (Cam type lug aligning unit driven by servo – Option)
 
2nd STATION(Lug brushing, Fluxing, and Drying)
 - Lug brushing by steel brush, flux brushing, Lug drying
 - Tinning unit or Lug bending available (Option)
 
3rd STATION(Molding)
 - Use servo system for the movement of jig box UP/DOWN to control depth of lug in strap, timing of dipping, and speed of dipping more precisely.
 - Apply digital flow meter for precise control of cooling water amount.
 - Mold pre-heat station has its own individual temperature control and water cooling system.
 
4th STATION(Unloading)
 - Automatic group unloading & inserting unit into battery container including container feeding and discharging conveyor

4. Utility

Utility
Standard electrical power 220V / 380V / 440V * 3-phase * 50 / 60Hz(USER OPTION)
Compressed air 5 ~ 6kg / ㎠
Cooling water 2 ~ 4kg / ㎠