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ASSEMBLY LINE

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MOOJIN CAST ON STRAP

FOR INDUSTRIAL 1X1 / 1X2 / 1X3 / 1X4 / 1X6 / 3X2 SLI AND AGM BATTERY TYPE

1. General teatures & merit

- Cycle Time : Up to 2.0 batteries / Min. based on SB100 battery
- SLI and AGM industrial battery applicable
- Fully automatic operation
 · Group supplying, loading, lug alignment, cast-on-strap and unloading
- Precise table position control by servo motor application
- Battery type changeover : Approx. 20 minutes

2. Machine details

- Applicable battery size : L140 - 630, W84 - 300, H150 - 380 (in mm)
- Applicable battery structure : 1X1, 1X2, 1X3, 1X4, 1X6, 3X2
- Applicable group thickness :

- Air part : SMC, FESTO(USER OPTION)
- Main power
  Motor : 20kW / Mold : 36kW / Melting pot : 48kW
  Preheating mold : 38kW
- Melting furnace : Electric furnace
- Control PLC : MITSUBISHI, Touch screen : PROFACE or MITSUBISHI
  USER OPTION : ALLEN BRADLEY, SIEMENS and other Brands
- Sensor : KEYENCE, OMRON, MITSUBISHI (USER OPTION)
- Approx. size & weight : L6,500 x W5,100 x H3,200mm / 23,000kg

3. Detail information of each process

• 1st Station (Loading and Aligning)
 - Supplying plate groups to aligning part using 180° rotating loader which is controlled by servo motor
 - Robot loading system (Option)
 - Rotating system in each loading gripper for easy polarity change
 - Improved design to hold plate groups with stronger power
 - Vibrating unit on the bottom and pincer type aligning unit for lug
   (Cam type lug aligning unit driven by servo – Option)
 - Easy changeover according to the plate height, width and group thickness

• 2nd Station (Lug brushing, Fluxing, Drying and Tinning)
 - Lug brushing by steel brush, flux brushing, lug drying
 - Lug bending available (Option)

• 3rd Station (Molding)
 - Use servo motor for precise control of depth of lug in strap and also of the movement (timing of dipping and dipping speed)
 - Digital flow switch for precise control of cooling water amount.
 - Mold pre-heat station has its own individual temperature control and water cooling system.
 - 12 Cavities individual cooling mold (Option)

• 4th Station (Unloading)
 - Automatic group unloading & inserting unit into battery container including container feeding and discharging conveyor
 - Apply servo motor to each of the 6 grippers for the various plate height

4. Utility

Utility
Standard electrical power 220V / 380V / 440V * 3-phase * 50 / 60Hz(USER OPTION)
Compressed air 5 ~ 6kg / ㎠
Cooling water 2~4kg / ㎠